VACCUM TRAY DRYER

VACCUM TRAY DRYER Specification

Phase
Single or Three Phase

Usage & Applications
Pharmaceutical, Food, Herbal Extracts, Chemical, Dyestuff, Ceramics, and Allied Industries

Noise Level
Less than 65 dB

Frequency
50 / 60 Hz

Features
Uniform heat distribution, Leak-proof door, Efficient moisture removal, Easy tray handling, Corrosion-resistant construction

Temperature
Up to 150C (max)

Type
Vacuum Tray Dryer

Material
Stainless Steel (SS 304/316)

Capacity
6 to 96 trays (customizable)

Computerized
No

Control Mode
Semi-Automatic / Automatic

Voltage
220 415 V

Power
3 kW 12 kW

Weight (kg)
850 3200 kg (depends on model)

Dimension (L*W*H)
Variable as per model; typically ranges from 1200 x 900 x 1800 mm to 3500 x 2300 x 2500 mm

Color
Silver / Mirror Polished / As per requirement

Compliance
GMP, FDA as per user requirement

Chamber Material
Polished Stainless Steel inside, Mild Steel / Stainless Steel outside

Door Locking
Heavy-duty clamp type

Heating Media
Steam / Electrical / Hot Water / Thermic Fluid

Tray Material
Stainless Steel

Gasket Type
Silicon / Neoprene Food Grade Gasket

Mobility
Mounted on castor wheels (optional)

Insulation Thickness
50 mm to 100 mm (mineral wool / glass wool)

Surface Finish
Internal mirror / matt finish, External matt finish

Optional Accessories
Digital temperature / vacuum controller, Data logger

Number of Doors
Single / Double

Vacuum Range
Up to 29 inches of Hg

Safety Features
Overheat protection, Vacuum release valve, Gasketed door

Number of Shelves
Heated shelves; quantity depends on tray capacity

About VACCUM TRAY DRYER

Vacuum Tray Dryer (VTD)is drying machines especially useful in pharmaceuticals, chemicals, and food processing. They excel at removing moisture from wet materials under controlled conditions with lower pressure (vacuum). This vacuum environment allows drying at much cooler temperatures compared to other methods, making them ideal for materials that are sensitive to heat.

High-Performance Drying with Advanced Technology

Experience precise and uniform drying with our Vacuum Tray Dryer, designed to cater to industries demanding contamination-free, efficient moisture removal. The well-engineered insulation and advanced temperature control features maintain high safety standards, significantly reducing production time while ensuring product quality.

Versatile Construction for Enhanced Durability

Manufactured from SS 304/316 stainless steel and protected with mineral or glass wool insulation, this dryer offers exceptional resistance to corrosion and high temperatures. Its heavy-duty clamp-type door and robust design make it ideal for frequent and rigorous industrial use.

Customizable and User-Friendly Operation

The Vacuum Tray Dryer accommodates 6 to 96 trays and can be tailored with automated controls, digital temperature/vacuum displays, and mobility options. Its ergonomic structure, easy-tray handling, and digital accessories ensure seamless integration and optimal performance across varied workflows.

FAQ's of VACCUM TRAY DRYER:

Q: How does the vacuum tray dryer ensure uniform heat distribution during operation?

A: Our vacuum tray dryer is equipped with precisely engineered heated shelves and efficient insulation (50-100 mm mineral or glass wool), which ensures even temperature distribution across all trays. Options for steam, electrical, hot water, or thermic fluid heating further enhance consistent drying results.

Q: What are the benefits of using a vacuum tray dryer over conventional dryers?

A: Vacuum tray dryers offer efficient moisture removal at lower temperatures, preserving heat-sensitive materials and enhancing product quality. They minimize contamination risks thanks to their leak-proof, gasketed doors and comply with GMP and FDA requirements, making them ideal for pharmaceutical, food, and other critical industries.

Q: When should the vacuum tray dryer be used in the production process?

A: The vacuum tray dryer is best utilized after initial processing steps such as filtration or centrifugation, particularly when gentle, uniform, and low-temperature drying is required to prevent degradation of sensitive compounds in pharmaceutical, herbal, chemical, or food applications.

Q: Where can the vacuum tray dryer be installed for optimal performance?

A: The dryer is suitable for installation in cleanroom environments or industrial processing facilities. Its robust design and low noise level make it ideal for use adjacent to production lines or quality control areas, ensuring both safety and convenience.

Q: What is the process for handling trays and maintaining the vacuum tray dryer?

A: Trays, made from stainless steel for easy cleaning, can be smoothly loaded and removed thanks to user-friendly shelf designs. Maintenance involves routine checks of the overheat protection system, door gaskets, vacuum release valves, and insulation integrity to ensure peak performance and compliance.

Q: How does the vacuum tray dryer enhance safety during operation?

A: Safety features include silicon or neoprene food-grade gaskets, a heavy-duty clamp-type locking system, overheat protection, and a vacuum release valve. These guard against leaks and overheating, protecting both operators and products.

Q: What optional accessories are available to improve usage and monitoring?

A: Optional accessories include digital temperature and vacuum controllers, data loggers for process tracking, and mountable castor wheels for enhanced mobility. These additions provide greater operational control and flexibility in industrial settings.